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Research Project Profile

Utilization of Fly Ash for Fire-proof Geopolymer Resins and Aluminum and Polymer Matrix Composites for Aerospace and Automotive Applications

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PI: Shankar M.L. Sastry, Washington University in St. Louis, Mechanical, Aerospace, and Structural Engineering Department
Co-PIs: R. Sureshkumar, Washington University in St. Louis; Yulianto Nugroho and Sotya Astutiningsih, University of Indonesia; R. C. Prasad, Indian Institute of Technology, Bombay; Pradeep Rohatgi, University of Wisconsin, Milwaukee

Approach:

  • Mix fly ash with alkaline silicate solution and cure at moderate temperature to produce geoplymers
  • Fabricate Al-fly ash composites by melting and casting, and powder consolidation followed by equal channel angular processing (ECAP)
  • Develop process and performance models

Objective:

  • Determine the feasibility of converting fly ash waste into valuable materials by utilizing fly ash as the precursor

Payoff:

  • Viable solution for fly ash management
  • Low cost light weight structural materials
  • Fire resistant geopolymers
Al-fly ash composite fabrication
Melting and casting

Melting and casting route

Al-fly ash composite fabrication
ECAP

ECAP route

 


WU Engineering Bombay U. Indonesia U. Milwaukee
 

The Consortium is under the umbrella of the International Center for Advanced Renewable Energy and Sustainability (I-CARES)
International collaborations are fostered through the McDonnell Academy Global Energy & Environment Partnership (MAGEEP)